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Methionine Bioproduction Engineering Service

Methionine (Met) is an essential sulfur-containing amino acid widely used as a critical supplement in the animal feed industry and in human nutrition. While chemical synthesis (producing DL-Methionine) is dominant, it is highly problematic, resulting in high pollution in chemical synthesis due to the use of toxic chemicals and waste generation. Biosynthesis offers an environmentally superior route but faces challenges from complex biosynthetic pathways involving multi-step conversions, stringent regulation, and reliance on expensive cofactors like S-Adenosylmethionine (SAM).

CD Biosynsis offers a synthetic biology service focused on engineering Escherichia coli for high-titer L-Methionine production. Our core strategy involves modification of methionine synthesis pathway in Escherichia coli . The Methionine pathway branches off the Aspartate pathway. Key enzymes involved include Homoserine O-succinyltransferase (MetA), which is the first committed step and subject to feedback inhibition, and Methionine synthase (MetH or MetE). We engineer the pathway to overcome these regulatory hurdles, primarily through the overexpression of key enzymes . We amplify the expression of pathway enzymes, focusing specifically on MetA and MetH (or MetE), using strong promoters and high-copy plasmids. Crucially, we use site-directed mutagenesis on MetA to eliminate Methionine feedback inhibition, thereby opening the metabolic faucet. Furthermore, we eliminate competing pathways (e.g., Lysine, Threonine) that divert the common Aspartate precursor, ensuring maximum carbon flux is directed towards L-Methionine. This integrated approach achieves a clean, high-yield biosynthetic process that can compete economically with conventional chemical methods.

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Pain Points Solutions Advantages Process FAQ

Pain Points

Achieving sustainable and cost-effective L-Methionine production faces these key challenges:

  • High Pollution in Chemical Synthesis: Chemical production relies on Acrolein and Methylmercaptan, generating toxic and persistent chemical waste that is costly to treat and environmentally damaging.
  • Complex Biosynthetic Pathways: The Methionine pathway is highly regulated by feedback inhibition (at MetA) and complex transcriptional regulation (MetJ repressor), making native production low-yield.
  • Pathway Leakage: The Aspartate common precursor is diverted to synthesize Threonine, Lysine, and Isoleucine, leading to significant carbon loss from the Methionine pathway.
  • Cofactor Dependence: The critical Methionine synthase (MetH) requires the costly and unstable cofactor Vitamin B12 , adding complexity and cost to the fermentation process.

A successful solution must remove regulatory bottlenecks and competing pathways while simplifying cofactor dependence.

Solutions

CD Biosynsis utilizes advanced metabolic and enzyme engineering to optimize Methionine production in E. coli:

Modification of Methionine Synthesis Pathway in E. coli

           

We mutate MetA to eliminate feedback inhibition by Methionine and SAM, and delete the MetJ repressor to ensure constitutive pathway expression.

Overexpression of Key Enzymes

We amplify the expression of the entire pathway, focusing on the rate-limiting steps: MetA^mut, MetB (Cystathionine gamma-synthase), and the B12-independent MetE (Methionine synthase).

Competing Pathway Blockade

We delete Threonine and Lysine pathway genes (e.g., ThrB or LysC) that compete with Met for the common Aspartate precursor.

Cofactor Simplification (MetE Utilization)

We utilize and overexpress the B12-independent MetE enzyme to circumvent the need for the expensive Vitamin B12 cofactor required by MetH.

This systematic approach overcomes major regulatory hurdles and simplifies cofactor requirements, leading to high-yield production.

Advantages

Our Methionine engineering service is dedicated to pursuing the following production goals:

Environmentally Clean Production

Eliminates the use of toxic chemicals (Acrolein, Methylmercaptan) and their associated polluting waste streams .

High L-Methionine Purity

Biosynthesis produces only the biologically active L-isomer , eliminating the costly and inefficient separation required for chemically produced DL-Methionine.

Reduced Production Cost

High titer from engineered strains coupled with the elimination of B12 cost makes the bioprocess economically competitive. [Image of Cost Reduction Icon]

Robust E. coli Platform Icon

Utilizes E. coli, a well-established industrial fermentation host capable of achieving large-scale, high-density production.

Efficient Carbon Utilization Icon

Blocking Metabolic Leakage ensures the carbon feedstock is efficiently channeled toward Methionine synthesis.

We provide a sustainable, high-purity, and cost-effective solution for L-Methionine production.

Process

Our Methionine strain engineering service follows a rigorous, multi-stage research workflow:

  • Feedback Resistance: Mutate MetA (Homoserine O-succinyltransferase) to abolish Methionine feedback inhibition.
  • Transcriptional Relief: Delete the MetJ repressor gene to ensure the Methionine operon is constitutively expressed at high levels.
  • Competing Pathway Elimination: Knock out key enzymes in the Lysine (e.g., LysC) and Threonine (e.g., ThrB) pathways to force flux toward Methionine.
  • MetE Overexpression: Overexpress the B12-independent Methionine synthase (MetE) and other key pathway enzymes to establish high throughput.
  • Functional and Titer Assays: Validate the engineered strain in optimized fed-batch culture, measuring the final L-Methionine concentration and purity .
  • Result Report Output: Compile a detailed Experimental Report including gene modification data, enzyme characterization, and fermentation metrics (final titer and yield) , supporting industrial scale-up.

Technical communication is maintained throughout the process, focusing on timely feedback regarding yield and pathway efficiency.

Explore the potential for a high-purity, environmentally friendly L-Methionine supply. CD Biosynsis provides customized strain and pathway engineering solutions:

  • Detailed Feedback Resistance and Flux Analysis Report , demonstrating the functional change in MetA^mut and carbon routing efficiency.
  • Consultation on optimized sulfur source utilization and fermentation conditions for Methionine production.
  • Experimental reports include complete raw data on Methionine productivity (g/L/h) and L-isomer purity (%) , essential for feed and food quality control.

FAQ (Frequently Asked Questions)

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Why is chemical synthesis highly polluting?

Chemical synthesis of DL-Methionine uses toxic precursors like Acrolein and Methylmercaptan and harsh conditions, resulting in the generation of large amounts of non-biodegradable, toxic chemical sludge .

What is the benefit of using MetE over MetH?

MetH requires the costly and sensitive cofactor Vitamin B12 , which increases fermentation cost and complexity. MetE performs the same final step (Methionine synthase) but is B12-independent , offering a simpler and cheaper alternative.

How do you deal with the common Aspartate precursor problem?

We use gene deletion to block the synthesis of competing amino acids (Lysine and Threonine) that share Aspartate. This redirection ensures the carbon flux is funneled entirely into the Methionine pathway, maximizing yield.

What is the role of the MetJ repressor?

The MetJ repressor is a native regulatory protein that switches off the Methionine biosynthesis genes when Methionine levels are high. Deleting MetJ removes this control, allowing the pathway to run continuously and accumulate large amounts of product.

What is the estimated project timeline?

A project involving pathway regulation removal, competing pathway deletion, and key enzyme overexpression typically requires 20-24 weeks for final strain delivery and comprehensive performance validation.

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